Gammerler RS111 Modular Rotary Trimming Line rebuild by Gammerler

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Description

Gammerler RS111 Trimming Line, originally manufactured in Germany, complete rebuild by Gammerler Mexico Corp.

Description of the rebuild job to the complete Rotary Trimming Line RS 111:

Rebuilding Process Steps, the basics:

- Stripping Down to bear frame for deep cleaning
- Complete degreasing and cleaning
- Identifying of missing parts
- Identifying of parts needing attention
- Worn parts replaced
- Electrical parts checked, serviced and/or replaced
- All new bearings
- All new belts
- Refreshed spay paint on welded steel frame work
- All NEW! powder coating paint on all guards
- All three knives grinded, segments replaced as needed

Rebuilding Process all Steps, including the basics and advanced steps:

- A complete documentation will be supplied with the machine, listing all rebuild process steps and parts used.

Before shipping checking:

- All functions check
- 24 Hour continuous mechanical and electrical test
- All knives mounted and tested

Guarantee:
- A three (12) months guarantee is given to this job description.

Optional equipment upgrade available up on price request:

- Second Bump Turn, mounted before first module
- Fourth knife assembly, for trimming of four sides
- Height adjustment to meet the delivery belt height of your press (no additional cost)


Description Rotary Trimmer, type RS 111:
Modular design: The complete machine consist of Two Rotary Trimmers, One Bump Turn and One Control Cabinet, all mounted on one solid and welded steel framework. Complete machine is mounted on castors allowing mobility between production lines.

Up to four side cutting line for Commercial or Newspaper applications for converting glued or stitched signatures into finished products, in line right after the rotary press folder.

Technological highlights:

? Precise trimming
? Interchangeable segment blades
? Segmented knives made of tungsten carbide
? Regrinding does not change the diameter of the segmented knife
? All individual knife segments are re-adjustable in length
? Original diameter remains unchanged = high quality trim

Technical Data Rotary Trimmer, type RS 111:
Performance:
Speed 80 m/min
Pagination 1) 4 – 32
Formats untrimmed A x B min. 130 x 122 mm
max. 530 x 530 mm
Formats trimmed A x B min. 128 x 180 mm
2-edge trim A x B max. 526 x 526 mm
1-edge trim min. 170 mm
Trim width 1) 2) 2 – 50 mm
Shingle thickness 8 mm

Physical:
Outer dimensions:
Length x Width x Height 2750 x 2800 x 960 mm
Weight 1600 Kg
Knife diameter 200 mm
Segment blades 24 pieces /each knife

Air Consumption:
Nominal pressure 6 bar
Consumption 390 Nl/min (@ 1 bar)
Additional air consumption
per each knife for cooling
(optional) + 130 Nl/min

Connected Loads:
Power 7,5 kW
Full load Amps 25 A
Supply voltage 4) 400, 3~, N, PE Volts
Frequency 50 Hz

1) depending on paperweight
2) depending on pagination

Gammerler, S.A. de C.V.

Mexico
Gammerler, S.A. de C.V.
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Manufacturer: Gämmerler
Model: RS111 Rotary Trimming Line
Year: 2004
Stations: 1
Size: 530 x 530 mm.
Cut-off: 500mm - 600mm (20.5 - 23.62")
Location: Mexico
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